Forged Wheel manufacturing plant with a capacity of 80,000 wheels per annum to be setup to meet the requirement of forged wheels by Indian Railways

Ministry of Railways:

To meet the requirement of forged wheels for the rolling stock, Indian Railways had floated a tender for setting up a manufacturing plant in the country with assured offtake of 80,000 wheels per annum for next 20 years so that the requirement is met from domestic sources.

It is an important initiative in the direction Make in India Initiative for Import Substitution.

The bidding process was very transparent and competitive. Tender was opened on 24th Jan’23.

Three Bids were received. Price Bids were opened on 14-03-2023. 
L1 is from M/s Ramakrishna Forgings Ltd., Kolkata. 
L2 is from M/s Bharat Forge, Pune,
L3 is from SAIL.

SNFirmRs. per tonne
1M/s Ramakrishna Forgings, Kolkata1,88,100
2M/s Bharat Forge, Pune2,75,000
3M/s Steel Authority of India Ltd2,89,500

The successful bidder to set up the manufacturing facility within 36 months from award date and to supply the wheels of various types at 80,000 p.a.

Considering the learning curve and economies of volume, the price applicable will be reduced by 2% every year upto 3 years and the 4th year onwards the applicable price will be 94% of the quoted price which is valid for the balance period of 20 years. 

The pre-determined price variation clause is applicable for the price on quarterly basis.

Presently, SAIL is supplying at an average rate of Rs.1,87,000 per tonne.  Existing Domestic Capacity is SAIL – 40,000 wheels, RINL- 80,000 wheels (yet to start regular commercial production)- Total- 1,20,000.

Indian Railways has been importing various types of forged wheels required for locomotives and coaching stock (LHB) since 1960s from UK, Czech Republic, Brazil, Romani, Japan, China, Ukraine and Russia.

In this year (2022-23), 80,000 wheels worth approx. 520 Crore are imported from China & Russia, with remaining 40,000 being sourced from SAIL.

Currently, due to Russia-Ukraine Crisis, all the import requirement of wheels is being met from China. Requirement of wheels is projected to increase upto 2 lac by 2026 onwards due to induction of more and more high speed trains.

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